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ZhongShan Electronic: storage of chemicals

Sector: Electromechanical

Automatic warehouses for storage of chemicals

The ZhongShan Electronic company is a joint venture by Korean company Peopleworks and Humaneworks in 2013-Jan which is located in LiShui,Nanjing,China. It is a main supplier of LG chemical.

Due to their increasing business they moved to the new industry park in 2017, and will have more production lines running soon.

Customer Problem
The significant growth of the company has led to the collaboration with Automha, a company that has always stood out for its attention to customer needs and the benefits of customized automation warehouse for storage of chemicals.

The intense production and the speed of order fulfillment had made the previous semi-automatic warehouse inadequate to the ever-increasing needs of ZhongShan, which saw the idea of an automatic warehouse as the ideal solution to everyday problems.

Automha solution
The best solution presented to the leading company with high density solution is from Automha, which has studied a specific project for the customer’s needs: maximum storage capacity, speed in order selection and high safety requirement of a high-tech company.

The complete solution was composed of two warehouses:

Raw material warehouse 2. Finished goods warehouse

Both of them will connect with the production area.

Raw material warehouse:
– This new warehouse designed by Automha covers a volume of 8,032 cubic meter (length 51m, width 16m and height 10.5m). Total capacity reach to 1767 pallet positions, and load units stored of two dimensions: 1100x1100x1250mm and 1100x1100x1640mm for a maximum weight of 1000Kg.

– 1 bi-column stacker crane with SuperCAP BK on board, designed for multi-deep goods storage.

Stacker crane aisle length of 51 meters and servicing 6 levels, with 1 special height level than the rest to enable storing of 2 different size loads.

1 SuperCAP BK on board is the safest and leading edge technology satellite in the world, can manage with LIFO logic, in addition to supercapacitor in fact possess a lithium battery, used for powering the vehicle while waiting for the stacker crane. The presence of this battery guarantees maximum safety in case of maintenance or unforeseen events and is in fact a safe level PL = D technology
1 RUSHMOVER Cart with 1 conveyor onboard, to feed up 11 conveyor stations entry/exit in the production area.
Three different handling conveyor areas to connect the automatic warehouse to raw material feeding to production line.

Finished goods warehouse:
– This new warehouse designed by Automha covers a volume of 20,160 cubic meter (length 96m, width 20m and height 10.5m). Total capacity reach to 3325 pallets position, and load units entered area of two dimensions: 1500x1100x880mm and 1500x1100x1730mm for a maximum weight of 1160Kg.
– 1 bi-column stacker crane with SuperCAP BK on board, designed for multi-deep goods storage.
– Stacker crane aisle withlength 96 meters and service6 levels, with1 level adifferent height to handle two different size loads.
– 1 SuperCAP BK on board is the safestand most leadingedge technology satellite inthe world, can manage with LIFO logic, in addition to supercapacitor in fact possess a lithium battery, used for powering the vehicle while waiting for the stacker crane. The presence of this battery guarantees maximum safety in case of maintenance or unforeseen events and is in fact a safe level PL = D technology
Two different handling conveyor areas to to connect the automatic warehouse with the raw material feeding the production line.
The warehouse is also designedto store empty pallets from throughout the facility.

Advantages
Stacker+SuperCAP solution allows the ZhongShan to optimize its full space and significantly decrease the time needed for input and output of storage in the facility

All 4 different types of loadunits aremanaged with perfectionby the Automha system.

Gallery

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